Step 00: Level the bus. This took a couple tries to get the right number of odd pieces of 2x4 under each tire. The tiny-ness of the pieces is bad for the tires because it puts too much pressue on too small a part of the tire....but we're replacing all the tires anyway so it's all good for our purposes...please don't do this to your good tires, though! In the future we're going to make a little elongated 2x4 pyramid and roll up on that instead.
Detail showing how we did the side walls. We used all 2x4s because our insulation is THICK. Two long metal screws secure the longer piece to the wall along the rivet line~ make sure you don't hit the rivets...gotta go in between them. Then two wood screws to hold the little piece of 2x4 onto the bigger one. Then a long 2x4 over the top and a long one along the floor.
Some closeups on how we did the walls. We looked all around the internet and no one had closeups or very detailed explainations of how they did theirs....I imagine there's a couple different ways. Wood-to-metal screws didn't work in this situation (not enough bite in the thread of the screw?) so we used metal screws. Pre-drilling was key. I think we're going to put an extra 2x2 along the inside of the outer-most studs to give them a little extra support. We don't really know how "real" walls are made so we kinda made these ones up....they do work, though!
Mess 'o wires near the dash.
Water pump. It's smaller than I imagined it would be! Came with a wiring diagram and all sorts of useful info.
Another Bring Recycling find....talked them down to $10...think it was originally for a bathroom but I like it for our kitchen just the same. We're going to build the top up a bit so that we can fit our scavenged pull-out cutting board and double-basin sink on it...we're going to do a nice tiling job for the counter.